Discussing on Rupture Reason of Welded Rail during Transportation
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摘要: 通过金相显微镜和扫描电镜检验了钢轨焊接接头断口的宏观和微观形貌,检验发现U75V钢轨接头处对应轨头和轨底三角区中心区域存在大量高碳马氏体组织,而其它部位的显微组织正常。结合焊轨过程的操作工艺综合分析,确认钢轨断裂是正火处理后,接头表面温度下降到400℃以下,而轨头及轨底三角区中心部位温度仍在相变温度以上时,采用浇水强制冷却导致的组织异常现象所致。Abstract: Using optical microscope and SEM metallographic techniques to inspect cracking fractures of U75V rail flash welding joint,it was found there was a lot of high-carbon martensite in center areas of rail head and base,the microstructure was normal in other areas.For the rail flash welding process,it is made sure when the surface temperature of joint drop down to 400 ℃,the temperature of center areas of rail head and base is still higher than transformation temperature,so the martensite is changed by forced water cooling after normalizing heat treatment,this change causes the rupture.This rupture could be refrained from altering the water cooling site rearward.
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Key words:
- rail /
- flash welded joint /
- microstructure /
- rupture /
- failure analysis.
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