摘要:
使用铝粉还原废弃脱硝催化剂中的TiO2,选择SiO2-TiO2-CaO-Al2O3-CaF2-Na2O渣系,随着还原过程的进行,渣中TiO2逐渐减少Al2O3逐渐增多,还原产物钛传质进入铁液形成铁钛合金,实现废弃脱硝催化剂中钛元素的资源化回收。运用热力学软件Factsage 7.1的Equilb模块计算得出反应完全后渣成分为SiO2 3%,CaO 15%,CaF2 44%,Na2O 2% Al2O3 35%,钢中钛含量可达2.5%。在相图中反应炉渣成分变化的路径上依次选取A、B、C、D点,运用Factsage 7.1的Viscosity模块对还原过程炉渣黏度进行计算,得出还原过程中炉渣黏度均小于0.03 Pa·s,具有较好的流动性。根据试验以及能谱和XRD分析,钢中钛含量达到1.67%,为Equilb模块计算值的67%。渣中大量TiO2被还原进入钢中,基本实现了废弃脱硝催化剂中钛元素的直接合金化。
Abstract:
TiO2 in the waste SCR catalysts was reduced by aluminum, and the SiO2-TiO2-CaO-Al2O3-CaF2-Na2O slag system was selected. As the reduction process progresses, TiO2 in the slag gradually decreases and Al2O3 gradually increases. The product titanium can transfer into the iron liquid to form the iron-titanium alloy, which can realize titanium recovery from the waste SCR catalysts. Calculated by the thermodynamic software Factsage 7.1 Equilb module, the slag compositions after completion of the reaction were 3% of SiO2, 15% of CaO, 44% of CaF2, 2% of Na2O and 35% of Al2O3, with 2.5% of titanium content in the steel. In the phase diagram, the A, B, C, and D points were selected on the path of composition change. The viscosity of the slag in the reduction process was calculated by the viscosity module of Factsage 7.1. It is concluded that the slag viscosity is less than 0.03 Pa·s during the reduction process, indicating well liquidity. According to the experiment and analyses, the titanium content in the steel reached 1.67%, 67% of the calculated value. A large amount of TiO2 in the slag was reduced into the steel, and the direct alloying of titanium from the waste SCR catalysts can be basically achieved.