摘要:
在钙化焙烧提钒新工艺中,对比研究了钒渣单复焙烧的影响因素、热力学及动力学。结果表明:单复焙烧熟料形貌差异较大,单焙烧熟料成块成球,复焙烧熟料疏松;熟料循环焙烧时循环比为0.50时转化率为90%以上;尾渣复焙烧转化率为16.20%,熟料单焙烧转化率为82.38%,说明单焙烧不完全,采用尾渣与熟料混合循环的复焙烧可以显著提高转化率,尾渣循环比R2/R1为0.67时转化率为89.55%;单焙烧钙钒比为0.6~0.8,复焙烧具有较低的钙钒比为0.40且可以再次利用单焙烧剩余钙量;单复焙烧4 h转化率分别约为85%、88%~92%;复焙烧温度较单焙烧温度低约30℃,低温下转化率高5.54~7.18个百分点;单复焙烧在870℃时化学反应平衡常数K分别为35.17、132.44;ΔG分别为-33.84 kJ/mol、-46.48 kJ/mol;ΔS分别为-0.2209 kJ/mol、-0.1981 kJ/mol;ΔH分别为216.88 kJ/mol、183.92 kJ/mol;钒渣单复焙烧反应受零级化学反应控制,反应活化能E分别为37.36 kJ/mol、30.65 kJ/mol;指前因子A分别为7.32×1013 min-1、3.11×1013 min-1。
关键词:
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钒渣 /
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单复焙烧 /
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转化率 /
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热力学 /
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动力学
Abstract:
The factors respectively influencing the single and cyclic roasting of vanadium slag during the novel calcification process for vanadium extraction were studied,and the thermodynamics and kinetics were also analyzed.The results show that the morphology of clinker by single calcination with lump and sphere shape is different from that of the cyclic roasting slag having a loose structure.The conversion rate reaches above 90% at the cycle ratio of 0.50 for clinker cycle roasting,and it is 16.20 % for tailing cycle roasting.The conversion rate of single clinker roasting is 82.38 %,indicating that the single roasting is incomplete.The roasting of mixture for tailing and clinker could significantly increase the conversion rate,and the conversion rate is 89.55 % at R2/R1=0.67(tailing cycle ratio).The CaO/V2O5 ratio for single roasting is 0.6~0.8,while the CaO/V2O5 for cyclic roasting is 0.40 and the residual calcium can be reused.The conversion rate of 4 h is about 85% for the single roasting and 88%~92% for the cyclic roasting.The cyclic roasting temperature is 30 ℃ lower than that of the single roasting,while the conversion rate for cyclic roasting is 5.54~7.18 percent points higher than that of single roasting.The equilibrium constant K at 870 ℃ is 35.17 and 132.44 for single and cycle roasting,respectively.ΔG for single and cycle roasting is respectively-33.84 kJ/mol and-46.48 kJ/mol.ΔS is-0.220 9 kJ/mol and-0.198 1 kJ/mol for single and cycle roasting,respectively.ΔH for single and cycle roasting is 216.88 kJ/mol and 183.92 kJ/mol,respectively.The single and cycle roasting of vanadium slag are both controlled by a zero-grade chemical reaction,with 37.36 kJ/mol and 30.65 kJ/mol of the activation energy E,and 7.32×1013 min-1 and 3.11×1013 min-1 of the pre-exponential factor A,respectively for the single and cycle roasting.