Analysis of Pitting Defects of Magnesium Chromate Insulating Film on Non-oriented Silicon Steel
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摘要: 为解决无取向硅钢铬酸镁绝缘涂层易出现表面"点状"麻点缺陷,提高硅钢涂层板的表面质量和使用性能。利用扫描电子显微镜及能谱仪分析了光辊工艺所制备的铬酸镁绝缘涂层的麻点缺陷的微观形貌,对比分析麻点缺陷位置的成分差别。结果表明:铬酸镁绝缘涂层的麻点缺陷主要发生在基板的凹坑处,麻点处的Cr、Mg、O元素含量明显高于正常涂层,麻点缺陷结构类似于"火山"或"环形山"结构,中间凹口处的涂层脱落严重,涂层厚度由中心依次向四周辐射递减,且分布许多横纵交错的龟裂纹。涂料中悬浮的固体颗粒物是产生麻点缺陷的主要因素,优选涂料原料、严格生产工艺、增加真空过滤设备是解决麻点缺陷的有效措施。Abstract: The magnesium chromate insulating coating of non-oriented silicon steel plate was prone to some pitting defects,which had affected surface quality and performance of the insulating coating.In this paper the morphology of the pitting defects coating and the components difference between the pitting defect location and normal location had been investigated by using SEM/EDS.The results showed that the pitting defects mainly occurred in the pit of the substrate,the contents of Cr,Mg and O at the pitting defect location were significantly higher than that at normal.The structure of pitting defect location was similar to the "volcano" or "crater" structure.At the cove,the coating dropped off seriously,the thickness of the coating decreased from the center to the surrounding with many cracks.Some solid particles suspended in the coating were main contributor to the pitting defects.The preferred raw paint materials,strict production process,and the installation of a vacuum filtration equipment were expected the effective measures to remove the pitting defects.
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